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Joisted Masonry: A Comprehensive Guide to Construction and Classification

Joisted Masonry: A Comprehensive Guide to Construction and Classification

In construction, the term "joisted masonry" is not just another buzzword in the industry; understanding joisted masonry is vital for appreciating buildings' structural integrity and safety.

Key Takeaways

  • Joisted Masonry Construction is a fire-resistant building with brick veneer on a wood frame and combustible floors/roofs.
  • It offers structural integrity, longevity, aesthetic appeal & improved fire resistance at lower maintenance costs.
  • Cost, material availability, and project scale should be considered when selecting the right construction class.

 

Decoding Joisted Masonry Construction

Joisted masonry is a distinctive construction category recognized by the Insurance Services Office, Inc. (ISO). Constructing buildings with fire-resistant materials for walls that are rated for at least one hour is the core of this concept. Combustible floors and roofs are also featured in this construction method. This construction method is most commonly seen in structures such as office buildings and housing, where the predominant form of joisted masonry construction is brick veneer on a wood frame.

Joisted masonry buildings exhibit unique structural attributes. Typically, these buildings:

  • Stand no more than four stories high.
  • Have joists spaced 16 inches on the center
  • Have combustible floors and roofs, which categorize the building as CC 2 or joisted masonry construction.

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The Basics of Joisted Masonry

Joisted masonry construction, particularly for residential buildings, often includes brick veneer on a wood frame. This construction method is also commonly used in commercial property buildings. The exterior bearing walls of joisted masonry buildings can take on various forms of masonry, such as brick, stone, and concrete blocks, making it one of the six categories of building construction.

The selection of joisted masonry construction for residential buildings is not merely a matter of aesthetics. Instead, it is preferred due to its cost-effectiveness compared to other masonry types and its convenient repairability in the event of damage.

 

Classification and Importance

In commercial applications, joisted masonry construction deviates slightly, with masonry units being supported by a steel joist framework. This shift from wooden joists in residential constructions to steel joists in commercial constructions is a key differentiator. Despite the materials used, joisted masonry construction is notably prevalent in the construction industry, particularly as the predominant class for commercial buildings in Washington state.

The classification of Joisted Masonry in the Commercial Lines Manual plays a crucial role in the insurance categorization. Joisted Masonry (Class 2) is a type of building defined by its structure. It consists of exterior walls made of fire-resistive masonry, which can resist fire for at least one hour, and combustible floors & roofs. This classification impacts the insurance coverage of buildings and the assessment of premiums.

 

The Anatomy of Joisted Masonry Buildings

The anatomy of a joisted masonry building goes beyond aesthetics, focusing on the structural integrity it imparts. The exterior walls in a joisted masonry building are constructed using masonry materials such as adobe, brick, or concrete. These walls provide essential support and stability, aiding the even distribution of the building's weight.

These buildings not only feature solid exterior walls but also incorporate combustible elements. The primary elements of a joisted masonry building include load-bearing walls constructed of materials such as adobe, brick, concrete, gypsum block, hollow concrete block, stone, or tile. However, the roof is commonly constructed of wood, a combustible material.

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Exterior Walls: More Than Just Aesthetic

The masonry exterior walls in joisted buildings render more than just an aesthetic appeal. They are critical in the structure's overall support and fire resistance. Built using masonry materials such as brick, concrete block, or stone, these walls are non-combustible and possess high fire-resistance ratings, aid in distributing the building's weight, withstand external forces, and enhance the aesthetic appeal.

While the exterior walls of joisted masonry buildings often consist of materials like adobe, brick, concrete, gypsum block, hollow concrete block, stone, tile, or similar materials, these materials are selected for their robustness, longevity, and fire resistance to complement the building's design. However, it is important to note that while these materials play a crucial role in enhancing the strength and durability of a joisted masonry building, they may also encounter problems like cracking, spalling, bowing, leaning, interstitial condensation, brick freeze-thaw damage, and inadequate reinforcement, which can affect the building's structural integrity and long-term performance.

 

Combustible Components: Floors and Roofs

Contrasting the non-combustible exterior walls, joisted masonry buildings house combustible elements like floors and roofs made from untreated wood. These wood floors and roofs are classified as combustible due to the flammability of wood as a material, increasing the potential fire hazard within a building.

To mitigate this risk and decrease the flammability of floors and roofs in joisted masonry buildings, non-combustible or limited-combustible materials may be utilized, including:

  • Brick
  • Concrete
  • Steel frame
  • Treated wood

These materials are especially recommended for firewalls and exterior and interior bearing walls.

 

Fire Resistance and Safety Features

Fire resistance isn't merely a bonus in joisted masonry construction—it's indispensable. The primary factors that contribute to the fire resistance of joisted masonry construction include:

  • Load-bearing exterior walls constructed from non-combustible materials such as masonry
  • The incorporation of fire-resistive materials in structures such as exterior walls, floors, and roofs with a minimum fire resistance rating of 1 hour
  • The structural stability and durability offered by the construction materials.

Fire resistance implementation in joisted masonry buildings hinges on the construction classification, underscoring the utilization of masonry or fire-resistive construction for exterior walls with a minimum one-hour fire resistance rating.

 

Achieving Fire Resistive Construction

Fire resistance in joisted masonry construction extends further than just the use of fire-resistant materials. It also involves:

  • The use of specialized techniques that encompass the use of fire-resistant materials
  • The implementation of construction methods that reduce fire spread
  • Integrating elements such as fire-rated walls, fire doors, and fire suppression systems.

While the construction of fire-resistive joisted masonry structures presents difficulties such as ensuring the fire resistance of exterior walls and load-bearing elements, addressing structural concerns for fire resistance, and meeting construction class standards, these challenges can be mitigated through the use of non-combustible materials for exterior walls, the implementation of fire-resistant construction methods, and adherence to construction regulations.

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The Role of Fire Resistance Rating

Joisted masonry buildings' fire resistance rating is gauged through the standard fire resistance test, which determines the time a building can withstand fire before succumbing to structural failure, typically in hours. Factors such as the materials utilized, the thickness of the masonry walls, and the construction methods all play a role in determining the fire resistance rating of joisted masonry.

It is essential to have a specific fire resistance rating as it directly impacts the structure's ability to withstand fire and contain its propagation. Joisted masonry buildings are mandated to have a fire-resistance rating of one to two hours to ensure occupant safety, and a higher rating can result in reduced fire insurance premiums.

A higher fire resistance rating signifies the ability of a building to:

  • Endure fire for an extended duration
  • Allow for increased time for evacuation and emergency response
  • Elevate the overall safety of the building
  • Diminish the likelihood of structural collapse during a fire.

 

Joisted Masonry in Commercial Lines Manual

According to the Commercial Lines Manual, joisted masonry is categorized as a construction type where the exterior walls are constructed with masonry materials (CC 2). This categorization holds significance in assessing the building's fire resistance and risk level, which is pivotal in the insurance industry.

The manual categorizes the fire resistance of building construction on a scale from 1 to 6, with higher ratings signifying greater fire resistance. These ratings significantly influence the insurance premiums for the structure.

 

Insurance Implications

Insurance holds substantial importance in the construction industry, including joisted masonry construction. The nature of joisted masonry construction can significantly influence insurance costs as it is often perceived as a higher-risk category, primarily due to the increased potential for fire damage.

Insurance companies typically perceive joisted masonry buildings as presenting a higher level of risk and commonly classify them as Class 2 according to the ISO classification system. This can have implications for insurance-related considerations. Insurance premium costs can be influenced by factors such as:

  • The materials utilized
  • The age and condition of the building
  • Fire protection systems in place
  • Location
  • The building's claims or losses history

Buildings constructed with joisted masonry that provide a certain level of fire resistance, such as walls rated for one or two hours, may be eligible for reduced insurance rates due to the decreased fire risk.

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Risk Assessment Factors

Risk assessment becomes vital when evaluating joisted masonry buildings. The factors that contribute to the risk profile of a joisted masonry structure include:

  • Construction classification ranking (fire resistance)
  • Potential for injuries and exposure to hazards
  • Presence of embedded beam ends
  • Construction materials, age, and overall condition of the building

In terms of hazards, typical issues linked to joisted masonry construction encompass:

  • Lower back injuries
  • Skin irritations
  • Falls from height
  • Exposure to flammable or combustible materials
  • Durability risks such as interstitial condensation and brick freeze-thaw damage.

The age of a joisted masonry building can also have an impact on its risk assessment, as older buildings tend to be less structurally sound compared to newer ones, potentially elevating the risk of structural failures or damage.

 

Case Studies and Research Insights

Valuable insights into joisted masonry construction can be gleaned from case studies and research. Based on research, the evolution of joisted masonry construction encompasses advancements in building techniques and materials, including more efficient and durable masonry materials like reinforced concrete blocks and precast panels. Additionally, there have been enhancements in joist design and construction involving using steel or engineered wood joists to enhance structural strength and flexibility, ultimately creating safer and more resilient buildings.

The most recent research on joisted masonry construction has unveiled significant insights, including in-situ conditions of embedded wood joists within insulated masonry, demonstrating moisture content and relative humidity, and experiments conducted at the Cloquet Residential Research Facility have examined the heat and moisture performance of hollow masonry, contributing to a better understanding of its behavior.

Practical uses of joisted masonry, as evidenced in case studies, include:

  • Measurement and analysis of hygrothermal behavior in connection to interior spaces
  • Reinforcing existing buildings for improved safety
  • Detailed analysis of moisture content and monitoring in joist masonry structures.

 

Study-Conducted Evaluations

Several research studies have delved into the fire resistance properties delineated in the Construction Classification ranking of Joisted Masonry and explored energy efficiency and retrofit solutions for buildings with load-bearing mass masonry walls. Studies have indicated structural benefits of joisted masonry, including favorable in-situ conditions for embedded wood joists in insulated masonry and resilience to driving rain without moisture-related issues at beam ends.

While studies have observed high moisture levels in wood joists of joisted masonry, which may affect wood durability, no documented structural damage has been documented.

It is recommended to:

  • Monitor and control moisture levels
  • Ensure proper ventilation
  • Use moisture barriers or waterproofing measures
  • Regularly inspect and maintain the wood joists

By following these recommendations, you can ensure the long-term durability of your wood joists.

Economically, joisted masonry offers advantages, including cost-effectiveness, fire resistance, improved energy efficiency, and overall durability.

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Benefit Analysis

Joisted masonry construction offers a multitude of benefits. The main advantages of joisted masonry construction in terms of structural stability consist of:

  • Fire resistance and non-combustibility, which are contributing factors to the longevity of buildings
  • The masonry materials utilized in the exterior walls, such as brick or stone, enhance the durability of the building.
  • The floor and roof constructions in joisted masonry can withstand heavy loads, ensuring a long-lasting structure.

The utilization of joisted masonry in construction offers the following benefits:

  • Environmental benefits due to the non-combustible nature of materials, which enhances durability and longevity
  • Support for more sustainable building practices
  • Quicker construction timelines owing to the efficiency of masonry units
  • Lower building maintenance costs over its lifespan due to the durability of materials like brick or stone
  • Improved fire resistance qualities, resulting in reduced insurance premiums and minimized costs from fire damage

These aspects make joisted masonry construction a favorable choice in terms of both environmental and economic considerations.

 

Comparative Analysis: Joisted Masonry vs. Other Construction Classes

Joisted masonry construction generally involves higher costs compared to other construction techniques. However, the specific cost differential can be influenced by location and project scale variables. Compared to other construction classes, the primary drawback of joisted masonry construction is its higher combustibility.

Joisted masonry buildings exhibit similar strength to other construction classes. It is worth noting that masonry non-combustible buildings, categorized differently, have a lower initial construction cost and demand less maintenance than other classifications. Aside from joisted masonry, the primary building construction categories established include Construction Class 4 and Type III buildings.

 

Similarities and Differences

Evaluation of joisted masonry alongside other construction classes uncovers significant differences and parallels. For instance, joisted masonry construction utilizes materials such as brick, stone, or concrete for load-bearing walls, resulting in greater fire resistance than frame construction, which relies on wood or metal framing. In contrast to non-combustible construction, which exclusively uses slow-burning or non-combustible materials, joisted masonry construction may incorporate combustible materials for roofs and floors.

There are also similarities between joisted masonry and other construction classes. For instance, both joisted and ordinary construction exhibit similarities in their use of masonry exterior load-bearing walls and the potential for roofs to be constructed using steel deck or poured structural concrete. The main similarity in structural components between joisted masonry and non-combustible construction is the use of non-combustible materials for their exterior walls.

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Choosing the Right Construction Class

Selection of the suitable construction class is contingent upon factors like strength, durability, local material availability, cost, handling, and storage. Joisted Masonry construction offers many advantages, such as higher fire resistance than combustible classes, improved structural stability and durability, and is often more cost-effective. However, it does come with its own disadvantages, including restricted design flexibility, potential increase in maintenance and repairs over time, and potentially higher initial costs compared to specific other classes.

The cost of Joisted Masonry construction may differ, but it typically exceeds the cost of Tilt-Up construction and is lower than that of masonry Non-Combustible construction. This comparison is subject to location, project scale, and intricacy. Structures suitable for Joisted Masonry construction include:

  • Wooden walls with brick veneer
  • Adobe
  • Brick
  • Concrete
  • Gypsum block
  • Hollow concrete block
  • Stone
  • Tile

 

Summary

In summary, understanding joisted masonry is pivotal in the construction industry as it impacts buildings' structural integrity, safety, and insurance. Its benefits include fire resistance, structural stability, and cost-effectiveness, but it also presents challenges such as higher combustibility and maintenance.

In conclusion, the choice of construction class should be guided by factors such as strength, durability, availability of materials, cost, and desired aesthetics. Joisted masonry offers a unique blend of advantages, making it a viable option for several types of buildings, provided its inherent challenges are mitigated.

 

Frequently Asked Questions

 

What is joisted masonry construction?

Joisted masonry construction consists of walls with a combustible roof and flooring materials, such as wood, asphalt, concrete, or cement, on a wood deck supported by combustible load-bearing construction. Floors resting directly on the ground are not considered.

 

What is the difference between masonry and frame construction?

Masonry construction involves blocks of concrete, tile, or stone between the exterior material of the wall and the drywall. In contrast, frame construction involves wooden studs running vertically through the walls with space for insulation in between them.

 

What are the five building types?

These five building types include fire-resistant, non-combustible, ordinary, heavy timber, and wood-framed, each providing different features and benefits to the construction process.

 

What type of construction is masonry?

Masonry is the craft of building structures with brick, stone, concrete blocks, or other non-combustible materials bound together with mortar. It is one of the most popular construction techniques worldwide due to its numerous advantages.

 

What are the structural attributes of joisted masonry buildings?

Joisted masonry buildings generally have a maximum of four stories with joists spaced 16 inches in the center and feature a combustible roof and floor, categorized as CC 2 construction.

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